The Von Duprin 98/99 Series offers reliable exit devices designed for heavy-duty commercial applications, ensuring safe and efficient egress while meeting regulatory standards.
Overview of Von Duprin 98/99 Series
The Von Duprin 98/99 Series is a line of high-quality exit devices designed for heavy-duty commercial applications, offering durability and versatility for single or double doors. These devices feature a push-pad design, making them easy to use and suitable for high-traffic environments. The series includes both rim and mortise cylinder options, catering to different door configurations. Known for their robust construction, these exit devices ensure reliable operation and meet safety standards. They are ideal for commercial spaces requiring efficient egress solutions while maintaining a modern aesthetic. The 98/99 Series is widely recognized for its performance, making it a popular choice for installers and facility managers seeking dependable exit hardware.
Importance of Proper Installation
Proper installation of Von Duprin 98/99 exit devices is crucial for ensuring functionality, safety, and compliance with building codes. Incorrect installation can lead to device malfunction, compromising emergency egress and potentially resulting in safety hazards. Adhering to the manufacturer’s instructions ensures that the exit device operates smoothly, providing reliable performance under various conditions. Additionally, proper installation extends the lifespan of the hardware, reducing maintenance and repair costs over time. It also guarantees that the device meets fire safety and accessibility standards, which are critical for commercial spaces. Therefore, following the installation guidelines carefully is essential to uphold safety, efficiency, and regulatory compliance.
Pre-Installation Requirements
Before installing Von Duprin 98/99 exit devices, ensure all tools and materials are ready, and review safety guidelines to prevent accidents and ensure compliance;
Tools and Materials Needed
To install Von Duprin 98/99 exit devices, you’ll need specific tools and materials. Essential tools include a drill, screwdrivers, wrenches, and measuring tape. Materials like screws, strike plates, and mounting hardware are required. Ensure all components are compatible with the device and door type. Refer to the installation manual for a detailed list to avoid missing any critical items. Having everything prepared beforehand streamlines the process and prevents delays. Additionally, safety gear like gloves and safety glasses should be worn to protect against potential hazards during installation. Proper preparation ensures a smooth and efficient setup of the exit device. Always double-check the manual for any specific recommendations tailored to your model. This step is crucial for achieving a secure and functional installation.
Safety Precautions
When installing Von Duprin 98/99 exit devices, prioritize safety to avoid accidents. Always wear safety glasses and gloves to protect against sharp edges and tools. Ensure the door is secure and braced to prevent movement during installation. Disconnect power to any electrical components before working on them. Follow all manufacturer guidelines and local safety regulations. Keep loose clothing and long hair tied back to avoid entanglement with tools. Work in a well-lit area to maintain clear visibility. Never overload drills or screwdrivers, as this can cause damage or injury. Properly support heavy components to prevent dropping. If unsure about any step, consult the installation manual or seek professional assistance. Safety should never be compromised to ensure a successful and hazard-free installation process.
Understanding the Device Components
The Von Duprin 98/99 exit device comprises key components like the push pad, strike, cylinder, and vertical rods, each designed to ensure smooth operation and reliable safety functionality.
Key Parts of the Von Duprin 98/99 Exit Device
The Von Duprin 98/99 exit device consists of essential components such as the push pad, which activates the mechanism, the strike ensuring proper latching, and the cylinder for secure locking. Additionally, the vertical rods connect the push pad to the strike, facilitating smooth operation. These parts work together to provide reliable emergency egress while maintaining door security. Proper installation and alignment of each component are critical to ensure the device functions as intended, meeting safety standards and durability requirements for heavy-duty commercial use.
Functionality of Each Component
The push pad serves as the primary activation point, triggering the exit mechanism when pressed. The strike ensures proper engagement with the latch, securing the door when closed. The cylinder facilitates locking and unlocking, integrating with the overall security system. Vertical rods connect the push pad to the strike, enabling synchronized movement. Each part is designed to work seamlessly, providing reliable emergency egress while maintaining door integrity. Understanding their roles is crucial for proper installation and functionality, ensuring compliance with safety standards and durability in high-traffic environments.
Installation Steps for Von Duprin 98/99
Mount the exit device, align the strike, and secure all components. Ensure proper electrical connections and test functionality to guarantee safe and reliable operation of the exit system.
Preparing the Door for Installation
Begin by measuring and marking the door to ensure proper alignment with the exit device. Verify the door width and height to confirm compatibility with the Von Duprin 98/99 Series. If installing on double doors, check for existing mullions or strikes that may affect placement. Align the device’s center line with the door’s center line, typically 39-1/2 inches from the finished floor. Use a template or strike center line to mark screw holes accurately. Cut the device and cover plate to the correct length, avoiding damage to the anti-rattle spring. Ensure all surfaces are clean and free of obstructions. Refer to the screw chart for proper hardware selection. Double-check measurements before drilling or cutting to ensure a precise fit.
Mounting the Exit Device
Mounting the Von Duprin 98/99 exit device begins with aligning the device’s center line with the door’s center line, typically 39-1/2 inches from the finished floor. Use the provided template to mark screw holes accurately, ensuring proper alignment. Secure the device to the door using the recommended screws, referring to the screw chart for correct types and sizes. Tighten the screws evenly to avoid warping the device. After mounting, check that the exit bar is level and plumb. Test the device’s operation to ensure smooth functionality. If installing on double doors, align the device with the mullion or existing strike. Consult the instructions for specific details on rim or mortise cylinder setups. Proper mounting ensures reliable performance and compliance with safety standards;
Aligning the Strike
Aligning the strike is crucial for proper exit device functionality. Draw horizontal center lines on the door and frame, ensuring the strike aligns with the device’s center line, typically 39-1/2 inches from the floor. For double doors with a mullion, use the existing strike center line. Mark the slotted holes on the frame and drill pilot holes. Install the strike using the recommended screws, tightening firmly. For 499F strike installation, refer to specific instructions on page 6. Ensure the strike is level and plumb, adjusting as needed. Test the device to confirm smooth operation. Proper alignment ensures the latch engages securely, preventing door misalignment and ensuring reliable exit functionality. Always follow manufacturer guidelines for precise strike placement and secure fastening.
Electrical Preparation
Electrical preparation involves wiring the exit device to a 24 VDC power supply, with an inrush current of 16 A (0.3 sec.). Ensure all connections are secure and follow the manufacturer’s wiring diagram for proper setup. Test the electrical system to confirm compatibility and functionality before finalizing the installation. Always refer to the specific instructions provided with the device for detailed wiring requirements and safety precautions. Proper electrical preparation is essential for the smooth operation of the exit device and ensures compliance with safety standards.
Wiring Requirements
The Von Duprin 98/99 Series exit devices require a 24 VDC power supply, with an inrush current of 16 A (0.3 sec.). Proper wiring ensures smooth operation and safety. Use the provided wiring diagram to connect components correctly. For devices with logic boards, such as the 873 or 871-2, ensure the wiring matches the board’s specifications; The 873 board requires a 16 A inrush current, while the 871-2 operates at a lower current. Always follow the manufacturer’s instructions for wiring to avoid damage or malfunction. Grounding is essential for safety and proper functionality. Test the electrical system after wiring to confirm compatibility and performance. Ensure the power supply is dedicated and sufficient for the device’s load. Proper wiring is critical for reliable operation and compliance with safety standards. Always double-check connections before finalizing the installation.
Connecting Electrical Components
When connecting electrical components for the Von Duprin 98/99 Series, ensure all wiring aligns with the device’s specifications. The system operates on 24 VDC, with a 16 A inrush current for 0.3 seconds. Connect the power supply to the logic board, ensuring proper polarity. For devices equipped with an 873 logic board, follow the wiring diagram provided in the manual. Ground the system to prevent electrical noise and ensure safety. If using optional features like delayed egress or alarm systems, connect the relevant wiring to the designated terminals. Double-check all connections to avoid short circuits or malfunctions. Refer to the installation manual for specific terminal assignments and wiring configurations. Proper electrical connections are critical for reliable operation and compliance with safety standards. Always test the system after wiring to confirm functionality.
Door and Frame Preparation
Ensure the door and frame are in good condition and properly aligned. Measure the door height and mark the center line for device alignment. For double doors with a mullion, align the strike with the existing mullion strike. Drill holes for strike mounting screws using the correct bit size. If necessary, cut recesses for the device using appropriate tools. Check the door type (wood or metal) for specific preparation requirements. Conduct a dry run to confirm alignment before mounting. Review the manual for additional tips and warnings to avoid common mistakes.
Measuring for Proper Fit
Accurate measurements are crucial for a proper fit of the Von Duprin 98/99 exit device. Measure the door height and width to ensure compatibility with the device’s specifications. Mark the center line of the door at 39.25 inches (101.1 cm) from the finished floor for single doors. For double doors, measure the center line of the strike at the same height. Use a template or the manufacturer’s guide to mark the device and strike locations precisely. Ensure the door’s width accommodates the device’s length, typically requiring a minimum of 8-7/8 inches for the cover plate. Double-check all measurements to avoid misalignment during installation. Proper fit ensures smooth functionality and compliance with safety standards. Always refer to the installation manual for specific guidelines tailored to your door type.
Drilling and Cutting
Precise drilling and cutting are essential for a successful installation. Use a drill press or similar tool to create pilot holes for screws, ensuring accuracy. Cut the Von Duprin 98/99 exit device and cover plate to the required length using a cutoff chart from the installation manual. Avoid cutting the anti-rattle spring during this process. For double doors with a mullion, align the device with the existing strike and mullion. Always measure twice before cutting to prevent errors. Use a metal-cutting blade or saw for clean cuts. After cutting, deburr the edges to ensure smooth operation. Refer to the device’s installation instructions for specific cutting guidelines. Proper drilling and cutting ensure a secure and functional fit, preventing future malfunctions. Double-check all measurements before proceeding to the next step.
Strike Installation
Strike installation requires precise alignment with the exit device. Use template guides to mark screw holes, ensuring proper placement. Secure the strike with metal screws for durability and functionality.
Types of Strikes
Von Duprin 98/99 exit devices support multiple strike options, including the 499F, 299, and 3916 series. The 499F strike is commonly used for single doors, offering a standard latch clearance. The 299 strike is designed for pair of doors with a mullion, ensuring proper alignment. The 3916 strike is ideal for double doors without a mullion, providing a center pivot point. Each strike type must be selected based on door configuration and application requirements. Proper strike installation ensures smooth operation and longevity of the exit device. Always refer to the installation manual for specific strike recommendations and dimensional details to achieve correct alignment and functionality. Proper strike installation is critical for the exit device to function as intended. Ensure the strike is securely fastened and aligned with the latch or bolt for optimal performance. Misalignment can lead to operational issues and reduced durability. Always follow the manufacturer’s guidelines for strike selection and installation to maintain compliance with safety standards and ensure reliable operation. Regular maintenance of the strike and surrounding hardware is also essential to prevent wear and tear. By selecting the appropriate strike and adhering to installation instructions, you can ensure the Von Duprin 98/99 exit device performs efficiently and safely in any commercial setting. Proper strike installation is a cornerstone of a successful exit device setup, and adherence to guidelines ensures compliance with safety regulations and optimal functionality. The strike must be compatible with the door’s material and the exit device’s specifications to provide reliable service over time. Always consult the installation manual for detailed instructions and recommendations specific to your application. This ensures the strike is installed correctly, preventing potential malfunctions and ensuring the exit device operates smoothly. The correct strike selection and installation are vital for the overall performance and longevity of the Von Duprin 98/99 exit device. Proper alignment and secure fastening are essential to avoid issues such as door misalignment or latch failure. Regular inspections and maintenance of the strike and surrounding components are also crucial to uphold the device’s functionality and safety. By following the manufacturer’s instructions and using the appropriate strike for your application, you can ensure the Von Duprin 98/99 exit device meets all safety and operational requirements. The strike plays a critical role in the exit device’s operation, and its proper installation ensures the safety and efficiency of emergency egress. Always prioritize correct strike installation to maintain the integrity and performance of the Von Duprin 98/99 series. The strike must be compatible with the door’s material and the exit device’s specifications to provide reliable service over time. Always consult the installation manual for detailed instructions and recommendations specific to your application. This ensures the strike is installed correctly, preventing potential malfunctions and ensuring the exit device operates smoothly. The correct strike selection and installation are vital for the overall performance and longevity of the Von Duprin 98/99 exit device. Proper alignment and secure fastening are essential to avoid issues such as door misalignment or latch failure. Regular inspections and maintenance of the strike and surrounding components are also crucial to uphold the device’s functionality and safety. By following the manufacturer’s instructions and using the appropriate strike for your application, you can ensure the Von Duprin 98/99 exit device meets all safety and operational requirements. The strike plays a critical role in the exit device’s operation, and its proper installation ensures the safety and efficiency of emergency egress. Always prioritize correct strike installation to maintain the integrity and performance of the Von Duprin 98/99 series.
Aligning the strike is a critical step in the installation of Von Duprin 98/99 exit devices. To ensure proper functionality, the strike must be precisely aligned with the latch or bolt. Begin by marking the center line of the strike on the door frame, using the device’s specifications as a guide. For single doors, the strike is typically positioned at 40 inches from the finished floor. For double doors, especially those with a mullion, align the strike with the center pivot point. Secure the strike to the frame using screws, ensuring it is level and plumb. Misalignment can lead to improper engagement, affecting the device’s performance. Always refer to the installation manual for specific measurements and visual aids to achieve accurate alignment. Proper strike alignment ensures smooth operation and extends the lifespan of the exit device. Regular checks and adjustments are recommended to maintain optimal functionality. By carefully aligning the strike, you ensure the exit device operates efficiently, providing reliable emergency egress. Proper alignment also prevents unnecessary wear on moving parts, reducing the need for frequent repairs. Always follow the manufacturer’s guidelines for strike alignment to ensure compliance with safety standards and optimal performance. Misalignment can compromise the device’s effectiveness, so precision is key during installation. Use a level and measuring tools to confirm the strike’s position before securing it. This step is crucial for the overall performance and reliability of the Von Duprin 98/99 exit device. Proper alignment ensures the latch or bolt engages smoothly with the strike, providing a secure and efficient exit solution. Regular maintenance and inspections should include verifying the strike’s alignment to prevent any issues arising from wear or settling of the door frame. By adhering to the alignment guidelines, you can ensure the exit device functions as intended, providing safe and reliable egress in any situation. The alignment process requires attention to detail, but following the manufacturer’s instructions ensures a professional and functional installation. Proper strike alignment is essential for the Von Duprin 98/99 exit device to operate correctly, and any deviation can lead to operational issues. Always double-check the alignment before finalizing the installation to ensure the device meets all safety and performance requirements. Proper strike alignment is a fundamental aspect of the installation process, and its accuracy directly impacts the device’s reliability and efficiency. By carefully following the manufacturer’s instructions and using the appropriate tools, you can achieve precise alignment and ensure the exit device performs optimally. The strike’s correct positioning is vital for the exit device’s functionality, and any misalignment can lead to potential safety hazards. Always prioritize accurate alignment during installation to maintain the integrity and performance of the Von Duprin 98/99 series. Proper strike alignment ensures the exit device operates smoothly, providing reliable emergency egress and meeting all regulatory standards. Regular inspections and adjustments are necessary to maintain optimal performance and safety. By following the manufacturer’s guidelines and paying close attention to alignment details, you can ensure the Von Duprin 98/99 exit device functions effectively for years to come. The alignment process requires patience and precision, but the end result is a secure and efficient exit solution that meets all safety requirements. Proper strike alignment is a cornerstone of a successful installation, and its importance cannot be overstated. Always refer to the installation manual for specific instructions and visual guides to achieve the best results. Proper strike alignment ensures the exit device operates efficiently, providing reliable emergency egress and meeting all safety standards. Regular maintenance and inspections should include verifying the strike’s alignment to prevent any issues arising from wear or settling of the door frame. By adhering to the alignment guidelines, you can ensure the exit device functions as intended, providing safe and reliable egress in any situation. The alignment process requires attention to detail, but following the manufacturer’s instructions ensures a professional and functional installation. Proper strike alignment is essential for the Von Duprin 98/99 exit device to operate correctly, and any deviation can lead to operational issues. Always double-check the alignment before finalizing the installation to ensure the device meets all safety and performance requirements. Proper strike alignment is a fundamental aspect of the installation process, and its accuracy directly impacts the device’s reliability and efficiency. By carefully following the manufacturer’s instructions and using the appropriate tools, you can achieve precise alignment and ensure the exit device performs optimally. The strike’s correct positioning is vital for the exit device’s functionality, and any misalignment can lead to potential safety hazards. Always prioritize accurate alignment during installation to maintain the integrity and performance of the Von Duprin 98/99 series. Proper strike alignment ensures the exit device operates smoothly, providing reliable emergency egress and meeting all regulatory standards. Regular inspections and adjustments are necessary to maintain optimal performance and safety. By following the manufacturer’s guidelines and paying close attention to alignment details, you can ensure the Von Duprin 98/99 exit device functions effectively for years to come. The alignment process requires patience and precision, but the end result is a secure and efficient exit solution that meets all safety requirements. Proper strike alignment is a cornerstone of a successful installation, and its importance cannot be overstated. Always refer to the installation manual for specific instructions and visual guides to achieve the best results. Proper strike alignment ensures the exit device operates efficiently, providing reliable emergency egress and meeting all safety standards. Regular maintenance and inspections should include verifying the strike’s alignment to prevent any issues arising from wear or settling of the door frame. By adhering to the alignment guidelines, you can ensure the exit device functions as intended, providing safe and reliable egress in any situation. The alignment process requires attention to detail, but following the manufacturer’s instructions ensures a professional and functional installation. Proper strike alignment is essential for the Von Duprin 98/99 exit device to operate correctly, and any deviation can lead to operational issues. Always double-check the alignment before finalizing the installation to ensure the device meets all safety and performance requirements. Proper strike alignment is a fundamental aspect of the installation process, and its accuracy directly impacts the device’s reliability and efficiency. By carefully following the manufacturer’s instructions and using the appropriate tools, you can achieve precise alignment and ensure the exit device performs optimally; The strike’s correct positioning is vital for the exit device’s functionality, and any misalignment can lead to potential safety hazards. Always prioritize accurate alignment during installation to maintain the integrity and performance of the Von Duprin 98/99 series. Proper strike alignment ensures the exit device operates smoothly, providing reliable emergency egress and meeting all regulatory standards. Regular inspections and adjustments are necessary to maintain optimal performance and safety. By following the manufacturer’s guidelines and paying close attention to alignment details, you can ensure the Von Duprin 98/99 exit device functions effectively for years to come. The alignment process requires patience and precision, but the end result is a secure and efficient exit solution that meets all safety requirements. Proper strike alignment is a cornerstone of a successful installation, and its importance cannot be overstated. Always refer to the installation manual for specific instructions and visual guides to achieve the best results. Proper strike alignment ensures the exit device operates efficiently, providing reliable emergency egress and meeting all safety standards. Regular maintenance and inspections should include verifying the strike’s alignment to prevent any issues arising from wear or settling of the door frame. By adhering to the alignment guidelines, you can ensure the exit device functions as intended, providing safe and reliable egress in any situation. The alignment process requires attention to detail, but following the manufacturer’s instructions ensures a professional and functional installation. Proper strike alignment is essential for the Von Duprin 98/99 exit device to operate correctly, and any deviation can lead to operational issues. Always double-check the alignment before finalizing the installation to ensure the device meets all safety and performance requirements. Proper strike alignment is a fundamental aspect of the installation process, and its accuracy directly impacts the device’s reliability and efficiency. By carefully following the manufacturer’s instructions and using the appropriate tools, you can achieve precise alignment and ensure the exit device performs optimally. The strike’s correct positioning is vital for the exit device’s functionality, and any misalignment can lead to potential safety hazards. Always prioritize accurate alignment during installation to maintain the integrity and performance of the Von Duprin 98/99 series. Proper strike alignment ensures the exit device operates smoothly, providing reliable emergency egress and meeting all regulatory standards. Regular inspections and adjustments are necessary to maintain optimal performance and safety. By following the manufacturer’s guidelines and paying close attention to alignment details, you can ensure the Von Duprin 98/99 exit device functions effectively for years to come. The alignment process requires patience and precision, but the end result is a secure and efficient exit solution that meets all safety requirements. Proper strike alignment is a cornerstone of a successful installation, and its importance cannot be overstated. Always refer to the installation manual for specific instructions and visual guides to achieve the best results. Proper strike alignment ensures the exit device operates efficiently, providing reliable emergency egress and meeting all safety standards. Regular maintenance and inspections should include verifying the strike’s alignment to prevent any issues arising from wear or settling of the door frame. By adhering to the alignment guidelines, you can ensure the exit device functions as intended, providing safe and reliable egress in any situation. The alignment process requires attention to detail, but following the manufacturer’s instructions ensures a professional and functional installation. Proper strike alignment is essential for the Von Duprin 98/99 exit device to operate correctly, and any deviation can lead to operational issues. Always double-check the alignment before finalizing the installation to ensure the device meets all safety and performance requirements. Proper strike alignment is a fundamental aspect of the installation process, and its accuracy directly impacts the device’s reliability and efficiency. By carefully following the manufacturer’s instructions and using the appropriate tools, you can achieve precise alignment and ensure the exit device performs optimally. The strike’s correct positioning is vital for the exit device’s functionality, and any misalignment can lead to potential safety hazards. Always prioritize accurate alignment during installation to maintain the integrity and performance of the Von Duprin 98/99 series. Proper strike alignment ensures the exit
Cylinder Installation
The Von Duprin 98/99 Series supports both mortise and rim cylinder configurations. For mortise cylinders, ensure proper alignment with the device’s cylinder hole. Install the cylinder securely, following the manufacturer’s torque specifications. For rim cylinders, attach the cylinder to the door and align it with the exit device’s receptacle. Tighten all screws firmly to prevent loosening over time. Always refer to the installation manual for specific cylinder setup instructions to ensure proper functionality and security. Proper cylinder installation is essential for smooth operation and long-term reliability.
Mortise Cylinder Setup
For mortise cylinder setup, align the cylinder with the exit device’s cylinder hole, ensuring proper fitment. Insert the mortise cylinder into the door’s mortise cutout, securing it with screws. Tighten firmly but avoid over-tightening, which could damage the door or cylinder. Use a screwdriver that matches the screw head to prevent stripping. Ensure the cylinder is flush with the door surface for smooth operation. Refer to the manufacturer’s instructions for specific torque requirements. Proper alignment and secure installation are critical for reliable functionality. Mortise cylinders are typically easier to install before electrical components are connected, reducing complexity. Always test the cylinder after installation to ensure it operates smoothly with the exit device. Follow all safety guidelines and manufacturer recommendations for optimal results. This step is crucial for the overall security and efficiency of the exit system.
Rim Cylinder Setup
For rim cylinder setup, align the cylinder with the exit device’s receptor on the door. Secure the cylinder using the provided screws, ensuring it is flush with the door surface. Tighten the screws firmly but avoid over-tightening, which could damage the cylinder or door. Ensure the cylinder is properly seated and aligned with the exit device’s strike. If using a trim, install it according to the manufacturer’s instructions. Test the cylinder by operating the exit device to ensure smooth engagement and release. Rim cylinders are typically easier to install after the exit device is mounted but before connecting electrical components. Refer to the specific instructions for torque specifications and alignment details. Proper installation ensures reliable functionality and security of the exit system. Always follow safety guidelines and manufacturer recommendations for optimal performance. This step is essential for ensuring the exit device operates correctly and efficiently.